Agricultural Waste Biogas Plant: 370 kW Electric and 423 kW Thermal

KERNEL EXPORT is one of the largest companies of organic farming products in Spain, proposes the treatment of their waste as a source of renewable energy and generation of organic fertilizers, through anaerobic digestion, which will be produced in the biogas plant of 370 Electric kW.

Biogas plant for Kernel Export in Los Alcázares (Murcia)

Biogas plant for Kernel Export in Los Alcázares (Murcia)

LUDAN Renewable Energy as an engineering services company, has once again had INDEREN as the installation company for this project, in the first quarter of 2014.

The plant located in the municipality of Los Alcázares (Murcia), will convert the waste from the Kernel Export factory into electricity for self-consumption, and organic fertilizers after a composting process.

Works carried out by INDEREN

Thanks to the extensive experience of INDEREN in the installation of Biogas plants, the following works were effectively carried out:

  • Supply, adaptation and installation of 20-foot pumping container with helical screw pump and galvanized steel pumping manifold

Container of Technical Services

Container of Technical Services

  • Heating manifold adapted inside the CHP insulated with black shell and white plastic finish

Installation of Heating Manifold adapted inside the CHP

Installation of Heating Manifold adapted inside the CHP

  • Heating with stainless ring inside the digester
  • Supply and installation of helical screw pump for substrates inside the pumping container

Container Solutions - Biogas (Pumping Station, Compression System)

Container Solutions – Biogas (Pumping Station, Compression System)

  • Manufacturing, supply and installation of the piping of the plant, using HDPE for substrates, gas and water; Pex for desulfurization and compressed air
  • Valve and instrumentation installation
  • Installation of special equipment: XRipper Shredder + Hopper, Stirrers, Peepholes

Manufacturing and Installation of the Dumping Hopper

Manufacturing and Installation of the Dumping Hopper

  • Installation of the biodigester canvas under supervision

Installation of the Gasholder Canvas

Installation of the Gasholder Canvas

  • Integration of systems in container: Electrical protections, desulfurization, dryer, PCI power station, fire extinguishers
  • Special supply of: Platform adapted to the curve of the digester with ladder, platform for separator of solids with ladder, hopper for XRipper, coated and finished (RAL 6001) of the digester with corrugated steel plate, instrumentation plate

Manufacturing and Installation of Platforms and Stairs (Horizontal Stair, Curved Platform CS Galvanized)

Manufacturing and Installation of Platforms and Stairs (Horizontal Stair, Curved Platform CS Galvanized)

The benefits of biomethanization of the biogas plant for Kernel Export in Los Alcázares, Murcia (Spain)

Thanks to this biogas plant, the Kernel Export company will be able to improve its energy self-sufficiency, both electric and thermal, and improve the management of its agricultural residues by transforming them into fertilizers.

Thus contributing to reduce their emissions of carbon dioxide and methane emitted by vegetable waste.

At INDEREN we are pleased to be able to work on renewable energy projects that guarantee a more sustainable future.

We have extensive experience in the field of manufacturing, installation and commissioning of biogas plants and waste treatment plants. We also offer our customers container solutions: manufacturing of containers combining different systems according to the client’s needs (biogas, solar, industrial…). Contact us for more information.

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